Stainless Steel Jacketed Half-Pipe Multi-Resin Coating Chemical Reactor with Customized Mixing Blade

• Customization: Available
• After-sales Service: Online Support
• Warranty: 1 Year
• Model NO.: MK-FYF-1000
• Type: Tank Reactor
• Material: Stainless Steel
• Capacity: >1000L
• Structure: Three Layers with Jacket
• Pressure: Atmospheric
• Agitator Model: Anchor Mixing Paddle
• Tower Reactor Type: Customer Customization
• Heating: Hot Water Heating
• Heat Transfer Structure: Jacketed
• Automatic Grade: Automatic
• Condition: New
• Power: 7 Kw
• Reducer Speed: 0~80 Rpm
• Disperser Motor Power: 6.5 Kw
• Voltage: 380V
• Working Pressure: Atmospheric Pressure
• Cylinder Size: 1100mm*1600mm
• Cylinder Thickness: 4 mm
• Usage: Biological Enzymatic Extraction
• Heat Exchange Method: Steam and Cooling Water
• Product Mix: Three Story Vertical
• Model: Mk-Fyf-1000
• Applicable Fields: Food, Chemical, and Beverage Processing
• Sealing Form: Mechanical Seals
• Disperser Speed: 0~1400 Rpm
• Volume: 1000L
• Transport Package: Wooden Case
• Specification: 1000L
• Trademark: Maike Machinery
• Origin: China

Product Description

Product Overview
Specially designed and manufactured fully enclosed, vertical structure sanitary and clean enzymatic hydrolysis tanks are widely used in enzymatic hydrolysis technology and processes, and are used in industries such as food, seasoning, biotechnology, and pharmaceuticals. Non standard customization can be carried out according to customer process requirements, allowing materials to undergo sufficient enzymatic hydrolysis reaction under suitable temperature and pH conditions.

Product Structure
The enzymatic hydrolysis tank is composed of upper/lower head, cylinder, mixing system, jacket, skin, insulation layer, reducer, sealing device, handhole, mirror, multifunctional pipe mouth and other components (customer customization is supported, and the above schematic diagram is for reference only).

Tank body: Made of stainless steel material, it is a container for mixing and reacting materials. The thickness of the plate is determined based on the capacity, material reaction requirements, and pressure resistance.

Upper/lower head: Due to the need to maintain a certain operating temperature, pressure (or vacuum) during the operation of enzyme hydrolysis tanks, most of them are in a closed upper and lower head form.

Heat transfer device: Heat transfer methods include jacket, inner coil, outer coil, etc; heating using organic heat carrier circulation (thermal oil) or steam, hot water, etc; cooling water, chilled water, cold conductive oil and other cooling methods; this equipment adopts a cooling water jacket cooling method.

Clamp: Made of stainless steel plate, it can be quickly cooled by controlling the temperature of the cooling water.
Insulation layer: Aluminum silicate can effectively reduce temperature loss in the enzymatic hydrolysis tank, playing a role in insulation and energy conservation.

Mixing system: Composed of reducer and reducer seat, mechanical seal (or bearing+oil seal), mixing blade and other components. In order to mix various materials evenly and quickly to accelerate the reaction and facilitate reaction control, a mixing device needs to be set up in the tank. The mixing blade needs to be selected according to the material mixing condition, reaction condition, mixing speed, and viscosity.



Technical Parameter

Type	Volume(L)	Cylinder Size(mm)	Motor Power(KW)	Reducer Power(KW)	Speed(rpm)	Material
MK-FYF-50	50	300	1	0.55	0-60	SUS304 / SUS316L
MK-FYF-100	100	500	1.35	0.75	0-60	SUS304 / SUS316L
MK-FYF-200	200	600	1.5	1.1	0-60	SUS304 / SUS316L
MK-FYF-300	300	700	2	1.5	0-60	SUS304 / SUS316L
MK-FYF-500	500	900	2.5	2.2	0-60	SUS304 / SUS316L
MK-FYF-800	800	1000	3.5	3	0-60	SUS304 / SUS316L
MK-FYF-1000	1000	1100	5	4	0-60	SUS304 / SUS316L
MK-FYF-2000	2000	1300	6.5	5.5	0-60	SUS304 / SUS316L
MK-FYF-3000	3000	1500	9	7.5	0-60	SUS304 / SUS316L
MK-FYF-4000	4000	1700	10	7.5	0-60	SUS304 / SUS316L
MK-FYF-5000	5000	1900	13	11	0-60	SUS304 / SUS316L
MK-FYF-10000	10000	2000	16	15	0-60	SUS304 / SUS316L

Note: The technical parameters of the reaction kettle in the table are standard parameters, which are only for reference. We can design customized solutions according to customer needs.

 

Product FAQ
Q: 1.For steam heating, which is better, coil or jacket?
A: The cost of the coil is lower than that of the jacket, but because the heat exchange area of the coil is not as large as that of the jacket, the heat transfer speed of the coil will be lower than that of the jacket. Therefore, we suggest that coil heating can be selected if there is no strict requirement on heating speed and required temperature.

Q: 2.What is the difference between an inner coil reactor and an outer coil reactor?
A: The coil of the inner coil reactor is in direct contact with the production materials, which transfers the temperature of the coil itself to the materials in the tank; There will be a liner between the coil of the outer coil reactor and the production materials, so the heat transfer rate of the outer coil will be lower than that of the inner coil.

Q: 3.How to choose electric heating and steam heating?
A: Electric heating is more convenient. 220V or 380V power can be connected to the site. For steam heating, steam generator shall be equipped on site for steam circulation. Steam heating involves steam pressure, so the price will be higher than electric heating.

Q: 4.How to choose the motor power and the electric heating power?
A: If you have questions about the motor power and electric heating power, you can consult our online customer service or contact us directly by email. In general, you just need to tell us what your production materials are and the production environment, and our engineers will select models for you.

Q: 5.What should we do if we don't know how to operate the equipment after it arrives at the factory?
A: Our company has a perfect after-sales process, before delivery, we can shoot the equipment operation video or instructions.